The solenoid on a starter opens the electrical line to begin an engine. When you turn a vital on a vehicle to begin the engine, the plan is opened and electrical contemporary flows from the battery to the solenoid on top of the starter. Sometimes the solenoid Testament brick wall working when terminals and plungers pass into worn, which prevents a replete trail. It's not very hard to convert a worn solenoid on a Harley-Davidson motorcycle, and you Testament avoid the expense of replacing the complete starter.
Instructions
1. Invest in a solenoid replacement instruments from a Harley dealer. Choose a implements compatible with your motorcycle compose and pattern. Disconnect the battery terminals to avoid electrical shock.
2. Remove the bolts on top of the starter that secure the solenoid using the 3/8-inch socket. Habitat all bolts, washers and nuts in a defended accommodation. You Testament extremity them to reattach the solenoid to the top of the starter.
3. Lift the solenoid cap off the top of the starter. Be careful not to vigour the solenoid or to pull it. The solenoid is attached to the starter by a thick copper wire.
4. Decrease the copper wire attached to the antique solenoid using the wire cutters. Divide the wire brisk to the doozer copper bolt on the solenoid to maintain as yet length of the wire as doable. Use only enough solder to securely attach the wire. Too much solder may interfere with the plunger. Guide the small bolt through the other hole on the new solenoid.
The plunger is a straight object with a disk near the top and a spring on both sides of the disk. Discard the old plunger and replace it with the new one provided in the solenoid repair kit.
6. Attach the wire that you cut to the new solenoid copper bolt. Assign the old solenoid cap into the trash or set it aside for recycling of the copper bolt attached to the cap. Leave the small bolt attached to the other wire on top of the starter.5. Remove the old plunger in the center of the top of the starter.
7. Press the new solenoid cap into place. Reinstall the nuts, bolts and washers to hold the new starter solenoid in place. Reconnect the battery.
