Replacing the brake calipers on a Saturn Ion is a bit bounteous confused than some other models. There are additional steps you may accept to grip depending on the rear and front calipers. Moreover, bleeding the brake system afterwards varies on if or not you keep anti-lock brakes.
Instructions
Unplug the brake hose and connect it to the caliper. Utilize new copper gaskets with the bolt connecting the hose and caliper.12.
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2. Proceeds the parking brake lever boot from the floor console by lightly urgent inbound on the boot retainer sides and pulling the boot back.
3. Loosen the tension from the parking brake cables. While the brake lever releases, loosen the adjusting devotee to the mark of the front cable's threaded rod. Convenience artisan tools to complete this.
4. Cut off the tire after securely raising the machine on a jack stand. Employment the lug nuts on the studs to conserve the rotor onto the hub.
Remove the Caliper
5. Proceeds the extreme of the parking brake cable from the lever on the caliper. Proceeds the retaining tabs that secure the cable to the bracket on the caliper. This is particular needed for removing a rear caliper.
6. Compress the caliper piston with a C-clamp so the caliper can be removed. Position the clamp ends against the caliper entity rear and the outboard pad to achieve this.
7. Disconnect the becoming bolt attaching the brake hose to the caliper. Plug the holes with rubber to prevent losing extended fluid or contaminating it.
8. Remove the bolts from the caliper. It should immediately axis upward gone from the caliper bracket and slide off.
Install the Caliper
9. Install the cutting edge caliper onto the bracket. Authority the criterion pins in apartment while installing the pin bolts.
10. Reconnect the parking brake components whether replacing a rear caliper. Secure the retaining tabs by urgent the field brake cable butt end becoming into the caliper's bracket, then secure the cable bound to the lever on the caliper.
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Prepare Your Ion
1. Siphon off fluid from the brake skilled cylinder until it is half filled.Bleed the brake system to remove air from it. Attach a hose to the open bleeder valve and place the other end in a container half-filled with fluid. Have another person press down on the brake pedal.
13. Connect the wheel back on and lower the vehicle. Set the brake pads with the pedal, pressing it two-thirds of the way down and slowly releasing it every Fifteen seconds until it feels firm.
14. Adjust the parking brake cable tension if you replaced a rear caliper. Position the lever boot to the floor console and then press the boot retainer into place to secure it.
